Fits Ford F250 / F350 / F450, 3/4 and 1 ton Pickups and Motor Homes. Our Price: $1,095.00. (11) Add To Cart. Rebuilt Ford ZF 5-Speed Transmission. ZF transmissions are manufactured by ZF Friedrichshafen AG, a German company in business since 1915 and one of the world's largest vehicle transmission producers, with production centers in 40 countries.Rebuilt, New and Used ZF transmission Power Take Offs from Parker Chelsea, Muncie and More. ZF PTO repair parts for all models Like: housings, clutch kits, rebuilt kits, gasket sets, gears, bearing kits, shafts, overhaul kits, seal kit parts you need to repair or rebuild any model. 855 844-SALE | 855 844-7253. We ship from the USA to ...Speed Gems is a manufacturer and supplier of transmission adapters that allow the custom car builder to use a variety of engine and transmission combinations. These Kits are Proudly Produced in the U.S.A.! ... Hello how about an adapter to put the FE motor to a ZF5 spd from a 460 gas ford? If not how much money for the FE adapter to …If you do a lot of towing, changing your fluid every 15-20,000 miles is often recommended. Otherwise, you can change it every 30-50,000 miles. For manuals, it's more important to make sure your seals are ok and check periodically to make sure your fluid level is good (maybe once a year or so), more often if you have an actively leaking seal.Oct 11, 2010 · Reply Like. 1994.5 - 1997 7.3L Power Stroke Diesel - 1997 E4OD to ZF5 swap questions (NOW COMPLETE) - Well I got to say great fourm, I have done alot of reading on this topic, and I have found alot of answers this is basically to clear up a few questions I have. First off I have a 1997 4x4 ext cab with a powerstroke and a E40D... Created Date: 4/28/2008 2:19:46 PMHere's my responses in order. It's possible like most things, but expensive and not easy since you will need two transmissions to accomplish this. Also diesel ZFs had a close ratio gearset, which is not ideal for a gas engine. You also run into issues with input shaft differences, clutch choice, etc.17 Feb 2020 ... Ford ZF5 Transmission Pops out of Reverse. Watch Wes Work•188K views ... How To Change Your Transfer Case Fluid | Ford Bronco Ford F150 F250 F350 ...Received 6 Likes on 6 Posts. Easiest way would be to find an '89 - '94 F250 (or 350) 4x4 with a 351 and take everything - pedals, clutch master, shifters, tranny, t-case, cross member, skid plate. Be sure to get the tranny hump cover from in the cab too. You'll have to drill holes in the frame to relocate the cross member and skid plate.10 Sept 2020 ... How to change the fluid in your ZF5 manual transmission ... How to change the Fluid on a 1992-1997 ZF5 5spd transmission ... 1996 FORD F250 MANUAL ...I am getting a f250 2x4 with a 7.3 idi and zf5 trans. I want to convert it to 4x4. I wanted to know if the tailshafts are removable on the zf trans and what I have to do to bolt a t-case (BW1356 fwiw)up to it. Thanks. There is no removable tail shaft, the main shaft is all one piece so you would need a 4x4 main shaft and a 4x4 rear case section.The Ford ZF5 transmission is also known under the alternate names of ZF 5-speed, ZF 5-speed, S542, S5-42, S547, S5-47, and S547M. German ZF Friedrichshafen AG built ZF5 transmissions for both 2-wheel and 4-wheel drive applications. The ZF5 successor is the ZF6, which replaced it in 1996.Transmission Ford model S542 5and S547 5 speed ZF (integral bell housing) unit is shown in the following illustrations: Drivetrain catalog offering discounted on Ford ZF S542 transmission repair parts, overhaul kits, major components and performance improving products plus troubleshooting help.Feb 20, 2010 · The ZF S5-42 is built in both a 2 wheel drive and 4 wheel drive version with gas and diesel designs. ZF first introduced the S5-42 in 1987 and was used in the Ford F250, F350, F450 and Super Duty trucks until 1994. All gears on the S5-42 are fully synchronized with an input torque rating of 420 ft-lb. item 8 Reman Ford ZF Manual Transmission Diesel 7.3 5 Speed 1992-1996 F250 F350 4x2 2WD Reman Ford ZF Manual Transmission Diesel 7.3 5 Speed 1992-1996 F250 F350 4x2 2WD. $2,595.95. Free shipping. Best Selling in Manual Transmission Parts. Current slide {CURRENT_SLIDE} of {TOTAL_SLIDES}- Best Selling in Manual Transmission …Received 6 Likes on 4 Posts. Yup. (the year in this case does not matter) I just put a ZF-5 together for a new Crew cab project, and it bolted right up to a twin sticked 205. You will have to grind the adapter a little to add some clearance for the shift rail though. Goes together like butter. Fords have an advantage over other manufacturers ... Fits Ford F250 / F350 / F450, 3/4 and 1 ton Pickups and Motor Homes. Our Price: $1,095.00. (11) Add To Cart. Rebuilt Ford ZF 5-Speed Transmission. ZF transmissions are manufactured by ZF Friedrichshafen AG, a German company in business since 1915 and one of the world's largest vehicle transmission producers, with production centers in 40 countries. Apr 3, 2012 · The pros would be having a fully synchronized, bulletproof, heavy duty truck transmission with an overdrive gear and a granny gear. The cons would be fitment, connecting the clutch, and only having 4 useful gears during normal driving. I'm going to run a ZF S5-42 behind a healthy 302-based stroker in my '52 F-2. If you want to use the ZF 5-speed behind an F250 that had a T-18 ot T-19 BW 4-speed (or a C6) then the simplest way is to use all the ZF 5-speed power train parts aft of the crankshaft flange, meaning use the 12-inch flywheel, clutch and pressure plate that is used with the ZF 5-speed (there are alternate ways but this is probably the easiest).These quality ZF547 manual transmission parts and rebuild parts kits are designed to be top of the line. We have included information on how to identify individual transmissions, application information, model year, detailed kit and part availability by transmission type. ZF transmissions are covered in this section, rear wheel drive (RWD).The Ford ZF5 transmission is a heavy-duty, five-speed manual gearbox commonly found in Ford F-250 and F-350 trucks. It is known for its durability and smooth shifting capabilities. Understanding the different parts and components of this transmission can help in diagnosing and repairing any issues that may arise.I will be updating my uncertainty's under each item throughout the thread also. ZF-5 Transmission. The transmission can be from any 7.3 diesel engine (small block gas will not work, big block 460 gas will work with modification I'm not getting into here). Early '95 and previous will be a "5S-42" model. Late 95 to 97 will be a "5S-47" model.With shipping and all, from "Ford" the "inner lever boot" cost almost $30. and it's just the rubber part even tho their pictures show the metal part. attached. F4TZ-7277-A. There's a part left out of most ZF S5-42 exploded diagrams but Ford's. diagrams have it but they had to add a number for it between 38 and 39.Transmission: ZF 5 speed manual with overdrive Sources: 1988 or later Ford 4 wheel drive pick up with small block engine. The ZF S542 was used from 1988-1994 and the ZF S547 from 1995 on. Identification: One of the easiest ways to spot a ZF is ribbed crisscross pattern on the sides.Try here: ZF Friedrichshafen AG | Transmissions They have exploded views, parts lists, cross reference chart to Ford part numbers, and the section of the Ford service manual dealing with the ZF. I had the same problem with my ZF and I ended up having to replace the reverse gear, mainshaft, and the 5/R synchro hub due to severe …2. 10-19-2004 07:41 PM. 1987 - 1996 F150 & Larger F-Series Trucks - ZF 5-speed master and slave cylinder - I'm looking at replacing the clutch master and slave cylinders on my 1988 F250 with the ZF S5-42 (bulldog 5-speed) Back as a tech at the Ford dealer I remember installing master/slave kits on the newer (99+ style) F250s, where the...Advertisement The three-phase power leaves the generator and enters a transmission substation at the power plant. This substation uses large transformers to convert or "step up" th...The ZF S5-47 is a fully synchronized 5-speed manual transmission with overdrive first used by Ford for a 1994.5 model year F-Series trucks with 7.3L Powerstroke Diesel engines. The rest of the F-Series models and the full-size Bronco would get ZF S5-42 5 speeds for the 1988 model year. The ZF S5-47 is very similar to and shares a number of ...93 7.3L idiTurbo, LWB, 2WD, Crew Cab,ZF5, 4.56RearEnd. Soon to come:Garrett Dual Ball Bearing T3/60-1with 3" V-band DownPipe Flange on a .63 turbine housing and a 4" compressor inlet,11lbs wastegate, Garrett High Performance Intercooler, 4'' downpipe to a 5'' exhaust all the way back. All on a sesame seed bun.Jan 22, 2017 · Here's a teardown with pictures: ZF5 (S5-47) Transmission Rebuild Diesel Truck Forum - Oilburners.net. wow. Thanks a lot this will help a lot. I am going to show this to my friend and we will see if we can give it a shot. I'm sure we will be able to do it. How long do you think it takes to rebuild this beast. 1 Quart Full Synthetic Manual Transmission Fluid OEM FORD Motorcraft XTM5QS. $39.79. Trending at $64.95. Find many great new & used options and get the best deals for Ford ZF S547 5 Speed Transmission Extension Housing 1996-up at the best online prices at eBay! Free shipping for many products!2wd transmission come with provisions for fixed yoke Output. ZF 5 speed 4WD transmissions are supplied with the 6 bolt circular pattern. it will have a 31 spline output shaft. 31 spline has been Ford full-size standard, used on Ford NP203, NP205, NP205, BW1356, NP271 and other transfer cases. these transfer cases will bolt up directly to a ZF ...Aug 15, 2022 · Received 1,716 Likes on 1,387 Posts. That combination was factory starting in 1988. Just find a f250/350, they are the most common trucks to find the zf in place. You can also get a trans from a f250/350 that had a 300 six in it. When I did my swap in my diesel, I was able to re-use the front driveshaft, and I could have used the c6 rear shaft ... ZF 5 speed manual - Transmission Guide. 1988 or later Ford 4 wheel drive pick up with small block engine. The ZF S542 was used from 1988-1994 and the ZF S547 from 1995 on. One of the easiest ways to spot a ZF is ribbed crisscross pattern on the sides. The transmission is aluminum and has an integral bell housing (one piece with the transmission ...Reply Like. 1994.5 - 1997 7.3L Power Stroke Diesel - 1997 E4OD to ZF5 swap questions (NOW COMPLETE) - Well I got to say great fourm, I have done alot of reading on this topic, and I have found alot of answers this is basically to clear up a few questions I have. First off I have a 1997 4x4 ext cab with a powerstroke and a E40D...Jun 19, 2015 · 460, 5 speed, 7.3, manual, trans, zf5. 1994.5 - 1997 7.3L Power Stroke Diesel - ZF5 speed trans serial numbers - I am sure someone has asked and answered this question already but I can not find it. I have a ZF5, I was told it came from behind a 460, but someone told me the one I had came from a 7.3 or 6.9. ZF 5 speed 4WD transmissions are supplied with the 6 bolt circular pattern. it will have a 31 spline output shaft. 31 spline has been Ford full-size standard, used on Ford NP203, …Explore detailed insights on ZF transmission maintenance, operation, diagnosis, testing, and more. Find essential information for vehicles with 7.3L Diesel Engine. ... NOTE: For vehicles equipped with the 7.3L Diesel Engine, this transmission requires use of synthetic MERCON® (Ford part number E6AZ-19582-B, or equivalent meeting Ford ...Here's a teardown with pictures: ZF5 (S5-47) Transmission Rebuild Diesel Truck Forum - Oilburners.net. wow. Thanks a lot this will help a lot. I am going to show this to my friend and we will see if we can give it a shot. I'm sure we will be able to do it. How long do you think it takes to rebuild this beast.Below you will find a detailed list for the ZF S542 5 Speed Ford Manual Transmission that includes complete rebuilt transmissions, bearing rebuild kits with and without synchro rings, gaskets & seals, …The ZF S542 & ZF S547 are end loaded aluminum transmission with integrated bellhousing. Need an individual part (call with item number off the illustration below) or need a rebuilt transmission, bearing overhaul kit or other parts give us a call 888-824-2012, free technical support. Buy factory direct, let us help you save some money!Transmission: ZF 5 speed manual with overdrive. Sources: 1988 or later Ford 4 wheel drive pick up with small block engine. The ZF S542 was used from 1988-1994 and the ZF S547 from 1995 on. Identification: One of the easiest ways to spot a ZF is ribbed crisscross pattern on the sides.Clutch, Transmission, Differential, Axle & Transfer Case - ZF-5 Popping out of gear - I have a 1997 F350 4x4 with a 460 and a 5spd. The truck is very clean and only has 26,xxx miles. Every now and then; with a load in tow or empty, taking off fast or slow, the tranny will pop out of low 1st gear...sort of scares me...21 Jun 2018 ... DIYMechanicTV•25K views · 25:01. Go to channel · Ford ZF5 Transmission Pops out of Reverse. Watch Wes Work•189K views · 9:29. Go to channel&nbs...This truck will have a lot of good parts for my other F-150. I think I'm going to try and weld the axle tube on my Bronco, but I'm definitely putting it in the other truck! 1994.5 - 1997 7.3L Power Stroke Diesel - ZF5 transmission bolt specs - Something has seemed off when driving the Bronco the past week so I finally got underneath to check ...1978 - 1996 Big Bronco - ZF5 install. Slave cylinder keeping transmission from sitting flush with engine. - Hi all, I am currently in the middle of installing my ZF5, and I simply cannot get the transmission to sit flush with the engine. It looks like the concentric slave cylinder is extended (which would make sense),...The trans came factory filled with Castrol SYNTHETIC ATF Mercon. It was green in color. It holds 6.8 QUARTS. The T-case used regular ATF Mercon 2 QUARTS. The rear diff (sterling 10.25) used 75w-90 or 75w-140. If you have a limited slip, add the friction modifier if using regular oil.AbandonedBronco. 5696 posts · Joined 2006. #6 · Aug 27, 2020. On the topic of the tunnel cover, the ZF5 is a tall transmission. When I put the ZF5 into my '85, I originally tried to use the tunnel cover from an '81 Bronco, which already had a manual transmission. The ZF5 hit the cover and wouldn't let it sit flat.Ford Truck Enthusiasts Forums. Older, Classic & Antique Trucks. 1987 - 1996 F150 & Larger F-Series Trucks. ZF Z5-42 illustrated parts list. Notices. 1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks. Sponsored by:Manual synchromesh transmissions for trucks. TD: Truck transmission with direct drive top gear TO: Truck transmission with overdrive top gear 5-speed & 6-speed (ZF Ecolite) ZF S5-35/2 manual transmission; S 5–42; ZF S635; 6 S 700 TO; 6 S 850 TO [permanent dead link] 6 S 1000 TO; 9-speed (ZF Ecomid) 9 S 1110 TD; 9 S 1110 TO; 9 S 1310 TODec 30, 2012 · ZF5 (S5-47) Rebuild. tapered roller bearings, caged gear bearings, and oil seals. First, drain the transmission. Then, remove the shift tower housing from the transmission case. Then, punch a hole. in and pry out the three cup plugs that hold the shift rail detent springs in the case. Remove the springs and you can. The Ford ZF5 transmission is also known under the alternate names of ZF 5-speed, ZF 5-speed, S542, S5-42, S547, S5-47, and S547M. German ZF Friedrichshafen AG built ZF5 transmissions for both 2-wheel and 4-wheel drive applications. The ZF5 successor is the ZF6, which replaced it in 1996.